04 Feb Tech Tip Tuesday: Top 5 reasons Power-Packer hydraulic cylinders are ideal for the aggregate industry
In the aggregate, mining and construction industries, equipment and vehicles are constantly exposed to dust, debris and moisture, and it can be challenging to keep contaminants from entering hydraulic systems. In addition, abrasive materials, like sand, gravel and rocks, can wear down or damage parts, compromising effectiveness.
Here’s how Power-Packer’s hydraulic system design minimizes the impact of a rough and harsh environment:
Protective coatings prevent corrosion
Frequently exposing cylinder rods to moisture, chemicals and abrasive materials can lead to corrosion, degrading the cylinder rod’s surface. Corrosion may also cause pitting and surface roughness, which could compromise the sealing surfaces of the rods. This can lead to increased friction, reduced efficiency and ultimately, failure of the hydraulic system.
Power-Packer applies protective coatings, such as stainless steel or other specialized coatings, to enhance corrosion resistance. In addition, our tube-in-tube design reduces the risk of damage to the exposed seal surface. We also suggest regular maintenance and inspections to help identify and address early signs of corrosion.
Advanced materials improve durability
Continuous mechanical stress from abrasive materials, which can wear down the cylinder rod surface, leads to surface imperfections. Abrasion can also cause scratches and grooves on the rod surface, which may compromise the effectiveness of the seals and lead to hydraulic fluid leaks. Over time, this type of wear can reduce the hydraulic system’s lifespan.
We use advanced materials and coatings with wear-resistant alloys, to improve cylinder rod durability. Our products also have protective covers and shields to help minimize direct exposure to abrasive materials.
High-quality seals limit contamination
Cylinder rods exposed to contaminants, especially during rod retraction, may develop damaged or ineffective wiper seals as well as significant damage to the hydraulic system. Contaminants can embed in seals and sealing surfaces, leading to increased wear and tear, and scored rods and cylinder bores, reducing the system’s efficiency and lifespan.
To prevent contamination, we use high-quality wiper seals and recommend regular inspection for damage. Customers may also choose a design that includes protective boots or bellows over the rods to help keep contaminants out. Additionally, we advise maintaining a clean hydraulic fluid system with proper filtration.
Tube-in-tube design helps prevent mechanical damage
Cylinder rods are at risk for mechanical damage from heavy machinery, falling debris and other impacts. Rods may become bent or dented, compromising their structural integrity. Mechanical damage can cause misalignment and increased friction within the hydraulic system, leading to premature wear and potential failure. Damaged rods can also affect the performance of seals, resulting in leaks and reduced efficiency.
Our cylinder rods are protected from mechanical damage with our tube-in-tube design to deflect debris and impacts, and we use high-strength materials and coatings to enhance the durability of the rods. We also recommend regular inspections and maintenance to identify and address damage as soon as possible.
Leak prevention increases system reliability
Exposed cylinder rods are more prone to seal damage due to environmental contaminants and mechanical wear. Damaged seals can lead to hydraulic fluid leaks, which can cause significant operational downtime and maintenance costs. Leaks not only reduce the efficiency of the hydraulic system but also pose environmental and safety risks.
We use high-quality seals compatible with your specific hydraulic fluid and operating conditions to enhance the reliability of the system. We suggest regular inspection and maintenance of seals to prevent leaks. If equipment does develop a leak, address it promptly to maintain system performance and prevent further damage.
Contact our customer service team at info@powerpackerus.com to learn more. We’ll help you incorporate the best products into your stabilization system.
Power-Packer is a global company, offering solutions for more than 50 years to help customers achieve their goals within the industrial and transportation markets. If you are located outside of North America, please contact our global team at www.power-packer.com for more information on available products and solutions in your area.